The high-speed cardboard flexible printing and die-cutting machine is the core equipment in the cardboard packaging industry, integrating functions such as printing, die-cutting, creasing, and waste cleaning. It focuses on “high-speed operation+flexible printing (i.e. high printing accuracy and good pattern restoration)+precise die-cutting”, and can directly process cardboard into molded cardboard boxes (or cardboard blanks) with printed patterns. It is widely used in fields such as food, e-commerce, daily chemical, and home appliances that require large-scale customized cardboard packaging.

Its core values revolve around four dimensions: efficiency, accuracy, compatibility, and cost. The specific advantages are as follows:

1. Ultra high speed operation significantly increases production capacity ceiling
The “high speed” of the high-speed cardboard box flexible printing and die-cutting machine is not a single step to speed up, but a collaborative and efficient whole process to solve the pain points of “slow printing, die-cutting card, and long order replacement” of traditional equipment:

Leading overall speed: The processing speed of mainstream models can reach 150-300 sheets per minute (calculated based on a single cardboard sheet), and some high-end models even exceed 350 sheets per minute. The daily (24-hour continuous operation) production capacity can exceed 300000 formed cardboard blanks, which is 2-3 times that of traditional medium speed equipment (80-120 sheets per minute). It is fully suitable for “short-term, high demand” scenarios such as e-commerce promotions and food peak seasons.

Strong stability in continuous operation: using a “servo motor+high-precision transmission system” to avoid body vibration and cardboard displacement during high-speed operation; At the same time, it is equipped with an “automatic tension control system” to ensure that the roll shaped cardboard (some models support roll paper feeding) is fed smoothly without wrinkles, reducing downtime caused by paper jams. The effective operation rate of the equipment can reach over 90% (traditional equipment is about 70% -80%).

Quick order change, suitable for multiple batch orders: By using the “CNC parameter storage+quick plate change mechanism”, when switching between different carton specifications (size, printing pattern, die-cutting shape), there is no need to manually debug mechanical components. The order change time can be shortened from 30-60 minutes for traditional equipment to 5-15 minutes, especially suitable for the customized carton needs of “small batch, multiple batches” in current e-commerce.

2. Soft printing: high-precision pattern restoration, enhancing packaging aesthetics and brand recognition

Soft printing “is the core highlight of this equipment, which refers to the uniform ink transfer, clear pattern edges, and high color reproduction during the printing process, avoiding the problems of” inaccurate overprinting, blurry patterns, and large color differences “in traditional printing, and meeting the requirements of high-end brands for packaging visual effects:

High precision overprinting technology: using a “CCD visual positioning system+electronic axis transmission”, the overprinting accuracy can reach * * ± 0.1mm * *. Even when printing multi-color complex patterns (such as brand logos, product promotional images, gradient colors), it can ensure accurate alignment of different colors without “ghosting” or “misalignment” phenomenon, especially suitable for food and daily chemical cardboard boxes that require high-definition printing (such as snack packaging, cosmetic gift box outer boxes).

More delicate ink control: equipped with a “closed-loop scraper system+flexible/offset plate adaptation mechanism”, the ink thickness and pressure can be adjusted according to the cardboard material (such as corrugated paper, kraft paper) to avoid “ink too thick seeping through the paper” or “ink too thin exposing the substrate”; Some models support “UV ink printing”, which can be quickly cured after printing. The pattern is wear-resistant and waterproof, suitable for cardboard boxes that require long-distance transportation or outdoor storage (such as home appliances and furniture outer boxes).

Strong color consistency: Through the “automatic color calibration system”, the deviation between printed colors and standard color cards is monitored in real time, and the ink ratio is automatically adjusted to ensure the color consistency of cardboard boxes produced in different batches and at different times, avoiding color differences caused by manual color matching and strengthening brand visual unity (such as Jingdong Hong, SF Yellow and other brand exclusive cardboard boxes).

3. Precise die-cutting+efficient waste cleaning, reducing post-processing costs

Die cutting and waste cleaning are key steps in the formation of cardboard boxes. This equipment achieves “high die cutting accuracy and thorough cleaning of waste edges” through technological optimization, reducing the need for manual secondary processing

High precision die-cutting: using “CNC die-cutting blade+hydraulic/pneumatic pressure control”, the die-cutting accuracy can reach * * ± 0.2mm * *, ensuring accurate folding of the carton’s folding lines and cutting positions, and forming neat and orderly after folding (such as aligning the carton cover and ensuring no burrs on the edges and corners), avoiding the inability of the carton to seal or insufficient load-bearing caused by die-cutting deviation.

Automatic waste cleaning function: Integrated with a “comb tooth type waste cleaning mechanism” or a “suction type waste cleaning system”, it can automatically peel off the waste edges generated after die-cutting (such as excess cardboard on the edge of the cardboard box, small waste pieces in the dividing hole), with a waste cleaning efficiency of over 95%, without the need for manual cleaning one by one, reducing the labor cost in the later process (one device can replace 2-3 waste cleaning workers).

Support for complex die-cutting shapes: In addition to conventional rectangular and square cardboard boxes, customized blade cutting can also be used to process irregular cardboard boxes (such as circular, trapezoidal, and cardboard boxes with handle holes) without the need for additional dedicated die-cutting equipment, expanding the flexibility of cardboard box design (such as the irregular structure of gift boxes and toy boxes).

4. Strong compatibility, suitable for multiple materials and specifications of cardboard
The demand for cardboard materials varies greatly among different industries (such as waterproof cardboard for food and heavy-duty corrugated paper for household appliances), and this equipment adapts to diverse needs through high compatibility:

Wide range of material adaptability: can process single corrugated paper, double corrugated paper, three-layer corrugated paper, kraft paper, coated waterproof paper, etc. The cardboard thickness covers 0.8-8mm, meeting the full scene requirements from light food packaging (such as biscuit box outer box) to heavy industrial packaging (such as washing machine outer box).

Flexible specification adjustment: Supports the adjustment of carton width from 300mm to 1800mm (some customized models can be larger) and length from 200mm to 1500mm. Parameters can be modified with just one click through the CNC system, without the need to replace a large number of mechanical components. It is suitable for different sizes of product packaging (such as lipstick boxes to refrigerator boxes).

If you are also interested in this machine,please don’t hesitate to contact us:

 Overseas manager: Tom Wang

 Email:cartonmachine.tomwang@aliyun.com

​Phone/Wechat/Whatsapp:+86 13303078975